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Material of electrodes for electrical discharge machining
Bednář, Šimon ; Chladil, Josef (referee) ; Osička, Karel (advisor)
Diplomová práce se zabývá problematikou volby grafitového materiálu využívaného pro výrobu nástrojových elektrod při elektroerozivní obrábění. Práce je rozdělena do třech částí. Teoretická rešerše nekonvenční technologie elektroerozivního obrábění vypracovaná dle uvedených zdrojů se nachází v první části práce. Dále je v práci proveden cenový průzkum EDM grafitových materiálů nabízených v České republice a na Slovensku. Čtyři odlišné stupně kvality grafitu (od stávajícího dodavatele firmy GAMARTIS TRADE s.r.o.) a jeden měděný materiál byly podrobeny experimentu, jehož účelem bylo zjištění závislosti mezi kvalitou grafitového materiálu (cena) a přesností vyhloubené kavity, opotřebením nástrojové elektrody, časem obrábění nebo také drsností povrchu.
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Electroerosion wire cutting of technical ceramics
Habovštiaková, Mária ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
The presented diploma thesis deals with the issue of wire electrical discharge machining of SiSiC ceramics. The first part explains the principles of electrical discharge machining, describes the WEDM technology and presents the properties of the advanced ceramics. The second part consists of a detailed analysis of the cutting process of eighteen samples obtained with systematically changing process parameters. Based on the obtained results from EDX analysis, SEM electron microscopy and topography there was performed an analysis of the influence of process parameters on the cutting speed, surface roughness, kerf width and number of wire breaks with usage of the selected brass cutting wire. From the evaluated results it was possible to select a combination of parameters that ensured a stable machining process.
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Wire electrical discharge machining
Gvizd, Michal ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
Bachelor thesis elaborated during the bachelor study discusses the electrical discharge cutting of materials with a wire electrode and its usage in industry. The thesis is divided into two fundamental parts –the theoretical and the experimental one. The theoretical part describes the historical development, explains the basic principle and fundamentals of this unconventional way of machining with the definition of methods using this technology. The thesis is focused on the electrical discharge machining, thus gougers are mentioned only peripherally. Afterwards, the wire electrodes used, main machine parts, cutting conditions and advantages of this technology are analyzed in detail. The experimental part deals with the evaluation of cutting surfaces of the sample components with respect to dimension accuracy, surface quality and describes factors which affect these characteristics. The emphasis is put on the machining of the tool steel. Conclusion discusses the analysis of the assembled measurements, their technological/economical analysis and outlines the direction of development in the possibilities of this unconventional technology of material separation.
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Optimization of EDM process control parameters
Prokeš, Tomáš ; Beneš, Libor (referee) ; Bednář, Josef (referee) ; Matoušek, Radomil (advisor)
The dissertation thesis is focused on the optimization of control parameters of an EDM machine; the subject of optimization is cutting speed and surface topography. The first part of the thesis contains a research study on the technology of electrical discharge machining with the attention paid to the optimization methods use for control parameters of this process. The second part of the thesis is focused on real application of knowledge gained from studied sources. Here, a design of experiment aim at optimizing the parameters of the EDM machine is designed and carried on to maximize the cutting speed with the highest possible surface quallity. The result of the work is to build adequate regression models and find the optimal setting of machine control parameters.
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Wire Electrical Discharge Machining
Brázda, Radim ; Slaný, Martin (referee) ; Sámelová, Vendula (advisor)
This work deals with the technology of wire electrical discharge machining. The first chapter describes the basic principles and essence of electrical discharge machining. Then the work deals with the wire cutting in terms of wires, machines and cutting conditions and benefits of this technology. In the last chapter the work is focused on trends and news in wire electrical discharge machining and also describes the possibilities of this technology.
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Progress in technology of mold milling with coated profile tools
Doležel, Ondřej ; Bumbálek, Bohumil (referee) ; Píška, Miroslav (advisor)
This diploma thesis is involved in possible development of different types of milling molds coated with modern plows. The first part is devoted to an analysis of contemporary trends in forms production technology. The analysis includes the different types of machines and tools for making various kinds of molds and dies. Another part deals with design of dies for sheet metal shears. The thesis continues by design of the production procedure after heat treatment and finishing die by miling. For milling of die are designed miling tools, the NC program and the possible development of manufacturing the die using a new machining center and the possibility of production optimization. The penultimate point of the thesis is technical and economical evaluation of the direction of development and comparison of positives and negatoves of each method. At the final evaluation is all summed up.
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Aplication of Technology Wire Electrical Discharge Machining
Slouka, Radim ; Krkavec, Martin (referee) ; Osička, Karel (advisor)
This master´s thesis focuses on the basic principles of the nonconventional technology of electrical discharge machining (EDM) with an emphasis on wire-cut electrical discharge machining performed in a mediumsized company. The thesis deals with manufacture of a belt pulley 75-8M-130, and checks of accuracy of wire-cut EDM machines. Following the study of the current status of electrical discharge machining in the engineering company, measures for assurance and increase of accuracy of wire-cut EDM machines are proposed.
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Production of the mold plunger
Rosa, Jakub ; Chladil, Josef (referee) ; Osička, Karel (advisor)
The meaning of the diploma thesis is to create a new mold plunger for injection mold using a suitable method according to the original mold plunger. The final mold part should meet the required surface parameters. The work is focused on the analysis of the original mold plunger and the experimental verification of suitable methods of production of the equivalent mold plunger.
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Application of wire electrodischarge technology
Barabáš, Martin ; Mouralová, Kateřina (referee) ; Osička, Karel (advisor)
This marter’s thesis deals with the technology of electrical discharge wire cutting. There is described the basic nature of the electrical erosion, EDM principle and WEDM principle. The main part deals with the application of wire cutting in the manufacture pulley 68-8M-130 with a description of technology on the wire cutter Excetek V 650. At the end of the work is devoted to the statistical evaluation of the precision machined surfaces.
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